Engineering and manufacturing solutions

Engineering and manufacturing for complex, no‑fail environments

Calian excels at developing, qualifying and manufacturing complex, high-reliability solutions for mission-critical applications.

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Our manufacturing facilities

We have manufacturing facilities in three Canadian cities—Saskatoon, SK, Ottawa, ON, and Vaudreuil-Dorion, QC—and in Steisslingen, Germany.

Open-concept spaces dedicated to manufacturing
Rack and system integration
State-of-the-art production and test equipment
Site installation and service
System integration and testing
Worldwide shipping and logistics
Onsite manufacturing engineers who work with the engineering design team

Composites manufacturing at Calian

Calian’s composites production facility is equipped to manufacture a wide range of composites products that are  lightweight and corrosion resistant. Calian has the ability to mold complex geometries and tolerances all in one manufacturing process.  

Our global customer base has one thing in common: they all work on mission-critical projects. They come to Calian when failure is not an option.


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Calian composite structures

Calian offers composites-specific engineering, metrology and project planning services, right through to full component prototyping with the production of final products and assemblies.

We specialize in the design and production of high-precision carbon epoxy antenna structures, and we are moving into new markets that can take advantage of composite structures that are rustproof, corrosion-resistant, durable and have a high strength-to-weight ratio. We can build to any specifications and design, using your specs or our in-house team of engineers.

Defence manufacturing

Calian develops, qualifies and manufactures complex, high reliability vetronics products for defence applications. Products include cables, cable harnesses and multi-branch harnesses, using state-of-the-art surface mount technology for complex RF design. 

Our products are used on combat platforms all over the world in the harshest conditions. We provide full in-service support as well as repair and overhaul services for all products that we manufacture. 


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Electronics design and manufacturing

We have the expertise, capacity and resources required to design, build and test our products, ensuring exceptional quality and performance even when used in the harshest of conditions.

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Close-up of a rack with multiple green circuit boards connected by numerous wires in a technological setting.
As an industry leader in the design and manufacture of circuit card assemblies (CCAs), Calian uses both surface mount technology (SMT) and through-hole technology (THT), allowing flexibility to support new and legacy designs.

We support a wide range of customers in the commercial, government, defence and agriculture industries and can accommodate a variety of production volumes and complexities.

Coiled grey electrical cables with connectors on the ends and various wires exposed on the other side, placed on a white surface.
Two people wearing safety gear and hard hats work in a warehouse. One holds a clipboard, and the other holds a tablet, surrounded by stacks of boxes.
Calian designs and manufactures wiring harness and cable assemblies as part of our in-house manufacturing services. 

We have an extensive inventory of automated equipment to produce a wide variety of cables and harnesses that are currently being used in the commercial, government and defence industries.

From simple coaxial assemblies to complex multi-branch wiring harnesses found in military combat vehicles, Calian delivers high-quality, E3-certified products in low- to high-volume quantities.

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Calian is an industry leader in the provision of sophisticated communication systems for the satellite industry, Vetronics products for the Canadian and U.S. military and fully integrated test systems.

Explore how Calian strengthens Canada’s defence manufacturing and boosts national readiness.

Innovative engineering solutions—from software to products

Calian is your comprehensive engineering partner, offering a variety of products and solutions, from custom software, integration and embedded designs to lifecycle support, R&D and qualification testing.

Ready to learn more about Calian's innovative solutions in manufacturing?

Deliver tomorrow’s connectivity today with Calian custom software

Calian has more than 30 years of experience in designing and developing custom software solutions. Our software enables the world’s communications companies to deliver safe, reliable services all around the globe.

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No-fail software

Whether it be safety services for trans-oceanic flights and vessels, or critical communications in military theatres, we build software that cannot fail. Powering connectivity for smart cities and smart farms, and satellite radio and communications for remote and emergency situations, our systems are there, providing the connectivity when and where it is needed. 

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Delivering outcomes through Innovation

We work with our customers to understand their challenges, delivering outcomes through innovation. Using agile processes and flexible collaboration we enable our customers to operate, manage and evolve their communication services and networks. As the world grows closer, our software technologies enable our customers to deliver tomorrow’s connectivity today. 

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Operational management and lifecycle support

Calian’s operational management teams are dedicated to planning, organizing and delivering services tailored to meet customers’ needs, from overseeing the Canadian Forces airborne fleet to developing requirements for advanced defence and security systems.

  • Calian offers comprehensive solutions to address diverse challenges, including deploying PMP-qualified project managers, providing satellite operational support, managing lifecycle needs, offering fleet-wide management services and delivering specialized custom engineering expertise.
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Modelling and simulation-enabled design

With the diversity of mission capability and the associated requirement for more advanced technologies, designing modern systems is an especially challenging task. Calian uses modelling and simulation (M&S) to inform critical design choices within the design and validation phases for both next generation and legacy systems. 

  • Utilizing advanced M&S capabilities, Calian gains insight into a system’s behaviour upstream of real-world testing through constructive, virtual or live simulation, supporting the concept development, experimentation and requirements development phases of the systems engineering process.  
  • M&S techniques and technologies employed by Calian markedly expedite the design cycle and diminish associated design costs.
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Composites engineering and technology

Calian’s composites engineering capabilities embrace the use of industry-leading CAD, FEA and metrology packages, incorporating state-of-the-art methodologies to break new ground in our designs. 

  • Calian’s facility is equipped with <25μm 3D spatial positioning tools and high-precision metrology equipment to achieve tight tolerances and validate that those tolerances are maintained during production. 
  • We use high-quality software and lab equipment to verify our designs throughout the product lifecycle to minimize costly redesigns and maximize product performance.
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Research and development services

Calian is a leading service provider in the provisioning of support to research and development initiatives in the defence, communications and security domains. The associated capability set established to support the initial phases of the systems engineering process—concept development and experimentation, analysis, and requirements development—is portable to any critical systems environment. 

When an operational deficiency is identified, Calian initiates the process of building/assembling the team and technologies to resolve the gap. Some of our current areas of delivery include: 

  • Human/autonomous interaction
  • Next-generation command and control
  • Development of operational concepts for future systems
  • Evolution of security protocols associated with the protection of personnel, equipment and data

Qualification testing

Calian has comprehensive on-site system integration, qualification and test capabilities that are used for all products, services and systems that are developed and manufactured within our facility.

Our multi-million-dollar inventory of high-precision test equipment includes spectrum analysis and monitoring tools, high-capacity thermal chambers and vibration/shock tables which are all used to validate product requirements and ensure superior quality.

Military applications: Calian’s in-house system integration, qualification and test capabilities are used to validate our products’ performance even when exposed to the harshest conditions across a multitude of military applications. We have qualified products to many military standards including MIL-STD-461F, MIL-STD-810G and MIL-STD-1275D.

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Asset management

Calian has an established capability in the design, delivery and maintenance of asset management systems tailored to customer requirements. Critical to Canadian defence and its asset visibility requirements, Calian works with the Defence Resource Management Information System (DRMIS) to identify data construct issues as well as taking corrective action on content, defining the material required to capture equipment information.  

  • Calian has significant experience with the remediation of existing data within DRMIS, extracting, resolving and replacing equipment data.
  • Responsible for the identification/marking of all active, serially managed material within the CAF, Calian has developed an extensive library of marking specifications associated with the Crown inventory.
  • Calian has implemented a data capture protocol able to inform DRMIS of the existence/context for managed material within any complex environment. 

Find out how our engineering solutions can help you overcome your enterprise challenges.

Connect with Calian on LinkedIn

Your gateway to innovation

Learn about the latest insights and technology developments by following Calian on LinkedIn. Stay up-to-date on innovations and connect with a community of industry leaders and experts. 

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Partner and innovate with Calian

Delivering mission-critical solutions when failure is not an option

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Social responsibility at Calian

Committed to social responsibility.

ESG—more than a buzzword.

Our vision builds on our mission, values, historical commitment to social responsibility and key competencies. It provides a framework and focus for our activities and corporate communications related to ESG (Environmental Social Governance).

Download 2025 ESG report
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Your service inspires us.

Proudly welcoming  100+ veterans to our team every year

Their expertise enriches our solutions, and hiring military spouses is our heartfelt way of giving back to the defence community. We’re committed to being there for you, in and out of uniform.

Explore opportunities
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Relocating? We’ve got you covered.

3,700+ family members connected with family doctors

Our partnership with the Canadian Forces Morale and Welfare Services ensures that military family members are connected with family doctors, hassle-free.

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Building a resilient defence community together.

$650,000+ in corporate giving

We are woven into the military community’s fabric, our support extending to renowned organizations and causes. We’re not just about business; we are about building a supportive and resilient defence community together.

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Engaging in research that matters.

Our contributions to significant research projects and our focus on environmental safety are unwavering. We’re front-runners in compliance with environmental laws and continually innovate to lessen our ecological footprint.

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Committed to exceeding expectations.

30+ Indigenous community engagements

With a published Indigenous engagement policy, Calian sets out the framework and guidelines for all Calian business activities while being wholly committed to meeting—even exceeding—the five per cent Indigenous participation requirement on all federal contracts.

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