Wiring Harnesses and Cables
Calian specializes in custom and contract build-to-print manufacturing of high-quality wiring harnesses and cable assemblies that are currently in use in the commercial, government, defence and agriculture industries.
Our manufacturing team uses best industry practices and can accommodate a variety of production volumes and complexities.
Key Features
- Design Flexibility
- EMI/EMC Shielding
- Cable Extrusion
- Manufacturing Process
- Supply Chain Management
- Commercial and Government Applications
- Military Applications
Design Flexibility
Calian can design and manufacture simple coaxial assemblies to complex multi-branch wiring harnesses found in military vehicles, test systems and complex communication systems.
As a result of our flexible facility layout and staffing structure, we can accommodate varying volumes.
Our team ensures complete physical and electrical consistency by using custom harness layout and testing boards.
EMI/EMC Shielding
Many of the harness assemblies designed and manufactured by Calian are used in environments where platform noise floors are excessive. Ensuring proper shielding and grounding is critical to ensure signals are not degraded or intercepted.
Our facility includes a metal braiding capability which applies multiple layers of metal braid ensuring our products meet strict quality and EMI/EMC requirements, even when exposed to the harshest operational conditions.
Cable Extrusion
Calian offers a thermoplastic extrusion capability for those customers requiring an extra level of conductor insulation where additional mechanical or environmental protection is required.
Manufacturing Process
We have an extensive inventory of automated equipment to produce a wide variety of cables and harnesses from low prototype quantities to large production volumes.
Our assembly team is fully trained and works to IPC-A-620.
Harnesses and cables are tested throughout the manufacturing process ensuring electrical performance and mechanical robustness.
Our automated, custom labeling process simplifies your supply chain management process and ensures product accuracy.
Supply Chain Management
Calian has an extensive Supply Chain Management (SCM) capability focused on the expansion of supporting Canadian suppliers whenever possible.
Calian takes a proactive approach to procure as much project material in Canada as feasible. Local procurement through Small Medium Businesses (SMBs), including Indigenous suppliers, is encouraged as a measure to increase overall Canadian supplier growth and awareness.
Commercial and Government Applications
The harness and cable assemblies we design, and manufacture are used to support a wide variety of commercial and government applications.
This includes Calian designed automated test equipment and our complex communication systems and satellite ground stations.
Military Applications
The harness and cable assemblies we design, and manufacture are used in some of the harshest conditions possible across a multitude of military applications.
By meeting strict quality and E3 requirements, Calian can ensure our harness and cable assemblies are reliable, regardless of the operational scenarios.
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