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Design Flexibility

Calian can design and manufacture simple coaxial assemblies to complex multi-branch wiring harnesses found in military vehicles, test systems and complex communication systems.

As a result of our flexible facility layout and staffing structure, we can accommodate varying volumes.

Our team ensures complete physical and electrical consistency by using custom harness layout and testing boards.

EMI/EMC Shielding

Many of the harness assemblies designed and manufactured by Calian are used in environments where platform noise floors are excessive. Ensuring proper shielding and grounding is critical to ensure signals are not degraded or intercepted.

Our facility includes a metal braiding capability which applies multiple layers of metal braid ensuring our products meet strict quality and EMI/EMC requirements, even when exposed to the harshest operational conditions.

Cable Extrusion

Calian offers a thermoplastic extrusion capability for those customers requiring an extra level of conductor insulation where additional mechanical or environmental protection is required.

Manufacturing Process

We have an extensive inventory of automated equipment to produce a wide variety of cables and harnesses from low prototype quantities to large production volumes.

Our assembly team is fully trained and works to IPC-A-620.

Harnesses and cables are tested throughout the manufacturing process ensuring electrical performance and mechanical robustness.

Our automated, custom labeling process simplifies your supply chain management process and ensures product accuracy.

Supply Chain Management

Calian has an extensive Supply Chain Management (SCM) capability focused on the expansion of supporting Canadian suppliers whenever possible.

Calian takes a proactive approach to procure as much project material in Canada as feasible. Local procurement through Small Medium Businesses (SMBs), including Indigenous suppliers, is encouraged as a measure to increase overall Canadian supplier growth and awareness.

Commercial and Government Applications

The harness and cable assemblies we design, and manufacture are used to support a wide variety of commercial and government applications.

This includes Calian designed automated test equipment and our complex communication systems and satellite ground stations.

Military Applications

The harness and cable assemblies we design, and manufacture are used in some of the harshest conditions possible across a multitude of military applications.

By meeting strict quality and E3 requirements, Calian can ensure our harness and cable assemblies are reliable, regardless of the operational scenarios.


Commercial Manufacturing Brochure 2023


358,78 KO

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Life Cycle Management

Calian not only designs and manufactures exceptional products and services, but we also offer a complete life cycle management program in support of our customer’s products. Whether it’s effectively managing spares inventory, performing obsolesce management activities or completing Repair and Overhaul (R&O) services on returned products, we support our customers from initial design through product end of life – and everywhere in between!

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Qualification Testing

Calian has comprehensive on-site System Integration, Qualification and Test capabilities that are used for all products, services and systems that are developed and manufactured within our facility. Our multi-million-dollar inventory of high precision test equipment which includes high-capacity thermal chambers, vibration and shock tables, is used to validate product requirements ensuring the highest level of quality.

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Design Evolution

A part of Calian’s engineering breadth and depth includes the design evolution of a product or service. This can range from simple product enhancements to complex architecture changes. Whether the design evolution is specific to a Calian product, or a product that was developed by one of our customers, our engineering teams can provide the services and expertise required to move a product into the next generation of capabilities.

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Units, Subsystems and Systems

Calian is an industry leader in the provision of sophisticated communication systems for the satellite industry, Vetronics products for the Canadian and US military and fully integrated test systems.

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Circuit Card Assembly (CCA)

As an industry leader in design and manufacture of Circuit Card Assemblies (CCAs), Calian uses both Surface Mount Technology (SMT) and Through-hole Technology (THT) allowing flexibility to support new and legacy designs. Calian specializes in low to medium-rate production of CCAs from simple to highly complex designs. By following all IPC and industry standards, we ensure that customer requirements are met across all programs inclusive of commercial, government and defence.

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